Contact us: [email protected]
Home of your favorite recipes

Smoked Sausage on a Pellet Grill: Infusing Flavor and Juiciness with Smoky Goodness

Smoking sausage on a pellet grill is a fantastic way to enhance the flavors of these delectable meats. The slow, low-temperature cooking process allows the sausages to absorb the rich smoky flavors while retaining their juicy and tender texture. Whether you prefer bratwursts, Italian sausage, or any other variety, smoking them on a pellet grill will take your sausage game to the next level. In this recipe, we’ll guide you through the steps of smoking sausage on a pellet grill, resulting in succulent and flavorful sausages that will impress your family and friends. Get ready to savor the irresistible combination of smokiness and savory goodness with smoked sausage!

The Best Smoked Sausage Recipe

smoked sausage on a pellet grill

Smoking sausage on a pellet grill is a fantastic way to infuse incredible flavors and achieve juicy and tender results. By slow-cooking the sausages over low, indirect heat, they absorb the rich smoky flavors while maintaining their delicious taste and texture. Whether enjoyed in sandwiches, as part of a hearty meal, or on their own, smoked sausages are a crowd-pleasing delight that will elevate your grilling experience.
No ratings yet
Prep Time 10 minutes
Cook Time 1 hour
Course Main Course
Cuisine American


  • pellet grill
  • meat thermometer


  • sausage
  • seasoning blend


  • Preheat your pellet grill to a temperature of 225°F (107°C) according to the manufacturer's instructions. This low and slow cooking temperature allows the sausages to slowly cook and absorb the delicious smoky flavors.
  • While the grill is preheating, you can prepare the sausages by applying your preferred seasoning blend or dry rub. This can be a simple combination of salt, pepper, garlic powder, and other herbs and spices that complement the sausage flavor.
  • Place the seasoned sausages directly on the grill grates of the pellet grill. Close the lid and let the sausages smoke for 1-2 hours, depending on their size and thickness. The slow smoking process allows the sausages to fully cook and absorb the smoky flavors.
  • Use a meat thermometer to monitor the internal temperature of the sausages. Insert the thermometer into the thickest part of the sausages without touching the grill grates. The sausages are safe to consume when the internal temperature reaches 160°F (71°C).
  • For an extra burst of flavor and texture, you can sear the smoked sausages after they have been fully cooked. Preheat a separate grill or skillet to medium-high heat and quickly sear the sausages for a few minutes on each side until they develop a caramelized crust.
  • Once the sausages are cooked to perfection, remove them from the pellet grill and let them rest for a few minutes. This allows the juices to redistribute, resulting in juicy and tender sausages. Serve the smoked sausages as desired, whether in buns with your favorite toppings or alongside your favorite sides.



Experiment with different types of sausages, such as bratwursts, Italian sausage, chorizo, or your preferred varieties, to explore a range of flavors.
Use wood pellets that complement the sausages' flavors. Popular choices include hickory, applewood, or mesquite, but feel free to experiment with different wood flavors to find your favorite combination.


Serving: 60g
Keyword smoked sausage
Tried this recipe?Let us know how it was!
Leave a Comment

Close Bitnami banner