Preheat your pellet grill to a temperature of 225°F (107°C) according to the manufacturer's instructions. This low and slow cooking temperature will allow the brats to slowly cook and absorb the smoky flavors.
While the grill is preheating, you can prepare the brats by pricking them with a fork several times. This helps release excess fat and prevent the sausages from bursting during the cooking process. You can also season the brats with your favorite seasonings, such as salt, pepper, garlic powder, or paprika.
Place the seasoned brats directly on the grill grates of the pellet grill. Close the lid and let the brats smoke for 1-2 hours, depending on the thickness of the sausages. The low and slow cooking method allows the brats to slowly cook through while absorbing the delicious smoky flavors.
Use a meat thermometer to monitor the internal temperature of the brats. Insert the thermometer into the thickest part of the brats without touching the grill grates. The brats are safe to consume when the internal temperature reaches 160°F (71°C).
Sear for added flavor: For an extra burst of flavor, you can sear the brats after they have been smoked. Preheat a separate grill or skillet to medium-high heat and quickly sear the brats for a few minutes on each side. This will create a beautiful caramelized crust and enhance the flavors.
Once the brats are cooked to perfection, remove them from the pellet grill and let them rest for a few minutes. This allows the juices to redistribute, resulting in juicy and tender sausages. Serve the smoked brats in buns with your favorite toppings and condiments or enjoy them on their own.